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XPS-CO2 Foam Extrusion Line

XPS-CO2 Foam Extrusion Line This XPS-CO2 foam extrusion production line has following function: 1. German technology - all manufactured using German technology; 2. The most advanced fully automatic - the most advanced and most economical and cost-effective domestic, from automatic feeding to...

Product Details

XPS-CO2 Foam Extrusion Line

Brief introduction:

XPS extruded board equipment uses polystyrene recycled material as the main raw material, injects gunpowder, combines the effective control of water, electricity, and steam. It has a closed-cell structure, light weight, and high weight by extruding, pressing, and pulling. Compression hard plate.

This equipment is further improved on the basis of digestion and absorption of XPS extruded board equipment imported from abroad. Through the analysis of the value-performance ratio, the process flow of the insulation board equipment is simplified, and the mold design of the screw of the XPS extruded board equipment is changed. XPS extruded board equipment processing capacity and increase the product specifications, we are still working hard to develop more advanced, more secure, more energy-efficient XPS extruded board equipment.

XPS extruded board extrusion line project has good economic returns, low investment, plus energy-saving and use of waste, so that the products of XPS extruded board equipment are widely used in the field of building insulation and road cold and freezing in alpine areas, so that products Very popular in the market

XPS CO2 foam board performance

◆ Smooth and even surface, completely closed cell internal honeycomb structure

◆ Insulation, heat insulation (thermal conductivity: 10°C: ≤0.028w/Mk), excellent sound insulation and moisture resistance

◆ High pressure resistance (pressure: ≥250kpa), light weight (density: up to 28kg/M3)

◆ Non-absorbent (absorbent: ≤ 1.0%), airtight, abrasion-resistant, non-degradable

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This XPS-CO2 foam extrusion production line has following function:

1. German technology - all manufactured using German technology;

2. The most advanced fully automatic - the most advanced and most economical and cost-effective     

   domestic, from automatic feeding to automatic packaging, automatic control; only 2-3 people per 

   class per line.

3. Full CO2, Fluorine-free Boot --- China's only full CO2 (non-fluorine boot) automatic, XPS extruded    board production line;

4. Low cost, light weight - all use recycled tea to produce CO2 sheet, bulk density 28-30 kg/m3, cost    B2 level -200, B1 level -215;

5.High output---more than 100-150 m3 per day than domestic models of the same type. 75-150 models     

  output: 450-480 m3/day;

6. Low power consumption - consumes 80 degrees per hour.

7. Online edging smash, triangular knife cross cut, clean, no dust.


Product application range:

CO2 XPS has a wide range of applications and is the best eco-friendly thermal insulation material recognized by the market.

◆ Used for waterproof, thermal insulation and heat insulation of building walls and roofs in residential buildings, office buildings, industrial plants, etc.

◆ Thermal insulation board for cold storage, cold, waterproof

◆ For central air-conditioning ventilation ducts, heat insulation, insulation

◆ Anti-frost heave material for concrete water channel in hydraulic engineering

◆ It is used for frost protection of highways, railways, airports, squares, etc.

Model: XPS-85 (T) -200-BF-1200 Automatic Foam Extrusion line (we have different models) 

I. Production line models and product parameters

l Processing Material: GPPS

l Additives: modified toughening agents, nucleating agents, master batch, flame retardants

l Foaming agents: CO2 +ethanol;

l Production capacity: 700kg / h

l Production specifications: W 1200mm, L 2400mm, T 30-100 mm (according to the different types of foam vary)

l Temperature capacity: plasticizing temperature GPPS 225 ℃, the discharge minimum 110 ℃

l Production layout pattern: horizontal display

 

II. Plant Utility Requirements

l Electronic Requirements: 380V 50 HZ

l Total installed capacity: about 550kW

l The actual operating power: about 300kW

l Compressed air: ≥0.6MPa 1 m3 / min

l Cooling water requirements: Cooling capacity 5 * 105 kcal / hr

l Production line covers requirements: 85m * 10m * 6m, straight place

l Foundation Requirements: C30 reinforced concrete floor

l Environmental requirements: airy, bright


III.Production Lines Constitute

No.

Device names

Quantity

1.0

Raw material storage and metering feeder system

1set

1.1

Raw material storage tank

5sets

1.2

Five sets of parts of the negative pressure vacuum suction system

5sets

1.3

Five sets of parts of automatic metering mixing system

1 set

2.0

Twin-screw extrusion system


2.1

CUMA-85 twin-screw extruder

1set

2.2

Non-stop continuous screen changer

1set

3.0

High pressure injection foaming agent metering system

1set

3.1

Liquid CO2 transport and injection system

1 set

3.2

Liquid ethanol transport and injection system

1 set

3.3

Auxiliary blowing agent delivery and injection system

1 set

4.0

Single-screw extruder system


4.1

CUMA-200 single-screw extruder

1set

4.2

Static mixer

1set

4.3

Oil temperature controller

1set

5.0

Mold

 1set

6.0

Forming auxiliary systems


6.1

Flattening Machine

1set

6.2

More rolls haul off

1set

6.3

Chill roll stand

40m

6.4

Secondary haul off machines

1set

6.5

Online longitudinal trimming and groove machine

1set

6.6

Transverse cutting machine

1set

6.7

Automatic stacking machine

1 set

  6.8

Automatic Packaging machine

1set

  6.9

Granulator

1set

7.0

Production Line PLC electrical control system

1set


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